Maintain chips flying!
Machine outlets usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful era’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate prepared to work night time shifts feels virtually like a miracle. However in right this moment’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is solely unaffordable.
Retrieve the remaining 30% promptly with a robotic machine tending resolution
By using a robotic to provide components persistently, the runtime of machines could be boosted by a minimal of 15%. This method not solely ensures extra dependable loading and unloading procedures but in addition eliminates the danger of human errors generally related to repetitive and monotonous duties.
In comparison with guide tending, using a CNC machine with a robotic system is 4 occasions cheaper. The Robotiq Machine Tending Resolution permits machine outlets to quickly recoup their funding in CNC machines.
Meet the Machine Tending Resolution
Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.
The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine. The system screens the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, and begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the CNC packages; exterior modules handle the communication between the CNC machine and the robotic.
This non-invasive methodology has a number of advantages.
- Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
- Standardized know-how that facilitates information switch and coaching.
- Deployment inside a number of hours. There is no such thing as a manufacturing downtime.
- Non-invasive resolution means you needn’t hack your CNC and danger voiding its guarantee.
- No advanced programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
- Seamless transition from automated to guide half feeding to simply handle small portions.
Preserve uptime with streamlined configurations
Machine tending purposes are advanced. The movement required is intricate to be able to keep away from collisions with the delicate machining gear. This complexity makes it tough for each novices and skilled customers to program and redeploy shortly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming expertise. Configurations are grouped beneath assistant instruments designed to simplify setups and information customers by way of a sequence of steps. The configurations embody pictures for visible steerage and to assist the event of worker experience and autonomy.
Program Generator Function
The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending purposes, Robotiq’s engineering workforce has developed complete options to automate the duty checklist creation course of in machine tending packages. This characteristic removes the necessity for customers to consider the logic and checklist of steps behind a machine program. After this system is routinely generated, the consumer merely must observe the method and fill within the required data.
Choose the CNC machine sort and gripper configuration to effortlessly unlock a program template.
Sensible Transfer Function
Educating trajectories to the robotic is fast with the Robotiq Machine Tending Sensible Transfer characteristic. Train as much as 10 waypoints and set a secure “fly zone” by manually shifting the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently educate the robotic and construct dependable packages.
Manually transfer the robotic to the specified place.
New to the Robotiq Machine Tending Resolution
Empower your workforce
Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis exhibits that 83% of staff want employers who present fashionable gadgets like robots to boost their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the assumption that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store homeowners can achieve essential aggressive benefits, significantly when expertise retention is a worldwide problem.
See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.
Don’t let a 30% manufacturing runtime enhance go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!