Problem-Free and Reliable Second and Third Shifts That Will Increase Your CNC Productiveness

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Maude Desjardins
by Maude Desjardins.

Final up to date on Nov 15, 2023 9:57 AM

Posted on Nov 15, 2023 8:57 AM. 7 min learn time

Go full throttle and preserve the chips flying! 

Machine outlets usually function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The shortage of expert operators is one issue. The manufacturing trade faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The disinterest of the youthful era in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is tough, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate who’s keen to work evening shifts feels nearly like a miracle. However in immediately’s unsure financial local weather, with rising rates of interest and world instability, losing 30% of runtime is solely unaffordable. 

Retrieve the remaining 30% promptly with extra working capabilities

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers folks, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment.

The Robotiq Machine Tending Resolution replicates the actions of a human operator on a CNC machine in probably the most intuitive and versatile methods. The system displays the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the packages in any method; exterior modules handle the communication between the CNC machine and the robotic.

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This non-invasive technique has a number of advantages.

  1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
  2. Standardized expertise that facilitates information switch and coaching.
  3. Deployment inside a number of hours. There isn’t any manufacturing downtime.
  4. Non-invasive resolution means no guarantee voidance. It’s risk-free.
  5. No complicated programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
  6. Seamless transition from automated to handbook half feeding to simply handle small portions.

Keep uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate as a way to keep away from collisions with the delicate machining gear. This complexity makes it tough for each newbies and skilled customers to program and redeploy rapidly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped underneath assistant instruments designed to simplify setups and information customers by a sequence of steps. The configurations embrace photographs for visible steerage and to assist the event of worker experience and autonomy.


Program Template Generator Characteristic

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine kind and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering group has developed complete options to automate the duty record creation course of in machine tending packages. This function removes the necessity for customers to consider the logic and record of steps behind a machine program. After this system is robotically generated, the person merely must comply with the method and fill within the required data. 

Choose the CNC machine kind and gripper configuration.

Effortlessly generate the record of duties primarily based on earlier picks.


Good Transfer Characteristic

Educating trajectories to the robotic is fast with the Robotiq Machine Tending Good Transfer function. Train as much as 10 waypoints and set a protected fly zone by manually shifting the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable packages.

Train waypoints and set a protected fly zone.


Increase machine runtime and ROI

By using a robotic to provide components constantly, the runtime of machines could be boosted by a minimal of 15%. This method not solely ensures extra dependable loading and unloading procedures but in addition eliminates the danger of human errors generally related to repetitive and monotonous duties.

Compared to handbook tending, using a CNC machine with a robotic system is 4 occasions more cost effective. The Robotiq Machine Tending Resolution permits machine outlets to quickly recoup their funding in CNC machines.

Empower your workforce

Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis reveals that 83% of staff favor employers who present fashionable units like robots to reinforce their duties. The Robotiq Machine Tending Resolution has made automation accessible to companies of all sizes, overturning the idea that it’s too sophisticated. By redirecting expert staff to extra strategic duties, machine store house owners can acquire necessary aggressive benefits, significantly when expertise retention is a world problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Resolution.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Resolution in bridging the hole in workforce availability, particularly for evening shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to rework your operations!


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